Welding and Cutting Expert

over 15 years Manufacturing experience
  • wxlushengjx@yahoo.com
  • 0086-18651586101

Automatic Elbow pipe spool flange welding machine

Short Description:

Elbow pipe spool flange welding machine can meet the qualification rate of radiographic test over 99% and the requirements of bearing test, impact test, tensile test and bending test.

TO MEET THE APPEARANCE OF THE WELD: Residual Height ≤ 1.5 mm (can be adjusted as needed); no cracks, Incomplete Penetration, incomplete fusion defects; no obvious defects such as surface blowhole, undercut, root concave, etc.


Product Detail

Product Tags

1. Introduction for Elbow pipe spool flange welding machine:

Pipe Flange welding machine produced by our company has incomparable practicality and reliability. The PPCW series chuck pipe automatic welding machine is equipped with TIG/ MAG/ SAW three kinds of welding processes according to the requirement of operation process, realize the automatic welding of pipeline base, filling and cover;

Elbow pipe welding machine The main welding forms are: Automatic Butt Welding of straight pipe and straight pipe, automatic butt welding of straight pipe and taper pipe, automatic butt welding of straight pipe and Flange, automatic butt welding of straight pipe and elbow (except the elbow of both ends of straight pipe), automatic butt welding of straight pipe and tee joint.

WELDED PIPE ASSEMBLY REQUIREMENTS:
Automatic Elbow pipe welding machine If using flame or plasma cutting, the GROOVE surface should be polished smooth, can not have obvious concave-convex, arc pit.

SURFACE CONDITION OF PIPE: Oil Stain and rust should be removed from the welding place of the workpiece to avoid factors affecting the welding quality.

State before automatic welding: The qualified straight pipe and the standard pipe are welded to each other, and the automatic welding machine is used for filling and cover welding after manual argon arc welding.Elbow welding machine.

Welding quality
Elbow pipe spool flange welding machine can meet the qualification rate of radiographic test over 99% and the requirements of bearing test, impact test, tensile test and bending test.

TO MEET THE APPEARANCE OF THE WELD: Residual Height ≤1.5 mm (can be adjusted as needed) ; no cracks, Incomplete Penetration, incomplete fusion defects; no obvious defects such as surface blowhole, undercut, root concave, etc.

2. Technical parameters for Elbow pipe spool flange welding machine:

Model

PPCW-16

Use pipe diameter

25-426

Applicable wall thickness

3-20mm

Applicable material

Carbon steel, alloy steel, stainless steel, low temperature steel, duplex stainless steel, copper-nickel alloy, etc.

Applicable groove type

Various compound grooves such as V, U, double V

Applicable pipe welding

Butt welds of various pipe sections, such as pipe+pipe, pipe+flange, pipe+reducing, pipe+tee, pipe+elbow, etc.

Applicable workpiece length

0.5-6m

Cantilever welder track length

8m

Trolley track length

6m

Welding process

Argon arc welding, gas shielded welding + submerged arc welding

Use welding wire specifications

TIG:1.2,CO2/MAG:Φ1.0-1.6,SAW:Φ1.6-4.0

Welding speed (mm/min)

TIG:80-120: CO2/MAG:200-400; SAW:400-800

Comprehensive prefabrication efficiency DN/day

CO2/MAG:250-450; SAW:400-600

Chuck type lifting drive host

Chuck drive rotation mode

Frequency conversion motor + worm gear reducer + precision slewing support

 

Chuck drive speed regulation type

Frequency conversion stepless speed regulation

 

Chuck center height range

1100-1450mm

 

Chuck drive output torque

25000N.M

 

Tube clamping

Three-jaw chuck clamping

 

Chuck lifting method

Motor + screw lift + high precision linear guide

Mobile cantilever welding machine

Column lifting of cantilever welding machine

Motor + worm gear reducer + high precision linear guide

 

Lifting stroke of cantilever welding machine column

1000mm

 

Cantilever telescopic

Motor + gear reducer + rack and pinion pair + high precision linear guide

 

Cantilever travel back and forth

1000mm

 

Cantilever axis walking

Length 6m, electric walking

 

X/YAxis electric fine-tuning mechanism(SAW)

transfer method

Motor + high precision ball screw + imported linear guide

 

Adjust stroke

150mm on top and bottom, left and right

CNC linear oscillator(TIG/MAG)

Structure and composition

Aviation aluminum alloy main structure, closed type, prevents smoke and dust from entering

 

Transmission structure

Stepping motor + high precision ball screw + imported linear guide

 

Swing unit

0.5mm

 

Swing stroke

100mm

 

Swing setting

0-50mm

 

Swing frequency

20-60 times/minute

 

Stay time

0-3 seconds

Welding system

Maximum current 815A, rated current 650A, 100% duty cycle, high equipment integration, strong anti-interference ability

WSP Pipe Welding Expert Control System

PLC + man-machine interface, integrated management and control of various welding process parameters, the operator "quickly learns", shortens the equipment "input-output" cycle

Flux delivery/recycling

Special flux conveying and recycling integrated machine for automatic welding + mobile flux recycling trolley,

Safe use of equipment

Equipment electrical meets CE certification requirements, insulation safety class/standard H/IP23

Power supply conditions

Each functional action is set with safety limits, and there are reliable safety protection, emergency stop button, grounding and safety devices to prevent misoperation or accidents

equipment power

About 35KW (including welding power supply)

3. More photos for Elbow pipe spool flange welding machine:

Elbow pipe spool flange welding machine
Elbow pipe welding machine
Elbow welding machine
Pipe Flange welding machine

4. Elbow pipe spool flange welding machine Welding result:

1
2
2
3
4

5. Packing and shipping for Elbow pipe spool flange welding machine:

1
2
3
4

6. Our certificates:

certificate1
certificate 4
certificate 3
certificate2

7. Our Factory:

IMG_7693
IMG_7251
IMG_7701
IMG_7255

8. Our Clients:

1
2
4
8
7
9
12
11
13
15
bty
16
5
6
3
18
19
10

9. Our Exhibition:

IMG_2347
IMG_2338
IMG_2344
IMG_2326
IMG_2343
IMG_2342

10. Business card:

Welding column boom machine

11. Why choosing us:

Pipe welding manipul

  • Previous:
  • Next:

  •